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Sandwich panel - a plate for creating walls and ceilings, which consists of upper and lower covering sheets and a filler between them. As a filler sandwich panels for prefabricated buildings, various materials are used:

  1. Basalt wool;

  2. Expanded polystyrene;

  3. Polyurethane foam;

  4. Fiberglass threads;

The cover sheet is made of steel with a thickness of 0.5 mm. Galvanization or polymer coating reliably protects the steel surface from corrosion and mechanical damage. Industrial sandwich panels with profiled sheets are characterized by additional strength, can be connected in a "castle" type, when the protrusions of the profile of one panel are included in the recesses of the adjacent one.


ADVANTAGE OF PANELS IN INDUSTRIAL CONSTRUCTION

  1. Resistance to precipitation and temperature changes (the range of use of panels is from -60 to +55 ° C);

  2. Environmental cleanliness, sanitary and fire safety;

  3. High-quality sound and heat insulation, which leads to lower heating costs;

  4. Service life about 50 years;

  5. Universality: it is possible to erect industrial buildings and constructions of other purposes (temporary houses, residential cottages, shopping centers, warehouses, garages, sports complexes, etc.)


WHY SANDWICH PANELS ARE OPTIMAL FOR CONSTRUCTION OF STEEL BUILDINGS

  1. A small mass of panels provides several benefits at once: (You do not need a powerful foundation; You will save on transportation; You will not need to attract heavy equipment.)

  2. The panels are convenient to mount.

  3. Thanks to the modular design, damaged sheets can be easily replaced and, if necessary, even completely disassemble the building and assemble it in a new place.

  4. The construction of industrial buildings from sandwich panels does not require additional costs for exterior decoration. Thanks to the wide color gamut, you can choose the sheets of the desired shade.

 

Warranty

Basic warranty

Choosing reliablecladding systems in the form of sandwich panels from PK VESTA, you get high quality guarantees and the most comfortable conditions from the brand during the lifetime operation of the building. For new sandwich panels purchased in the Russian Federation, a 1 year warranty is provided by default.


Extended Warranty

It is also possible to get a 5 year warranty on non-combustible sandwich panels with individual consideration of the operation of objects in different regions of Russia and on international markets (the presence of the ocean or water resources, high levels of humidity indoors, the purpose of the building, a certain technology, etc.)


guarantees
Design and engineering
PK VESTA implements advanced online design solutions based on the most modern building technologies depending on the project requirements, country, culture and place of construction.
The new concept of “Smart Techno Design”
The new concept of “Smart Techno Design”

Following a new concept, PK VESTA has created opportunities for international customers to design individual buildings themselves in the new WebSteel online service via the Internet withing the wide range of technological capabilities of the plant, followed by ordering a building kit anywhere in the world.

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Design and engineering

The new concept of “Smart Techno Design”

Following a new concept, PK VESTA has created unique opportunities for international customers to design custom steel buildings by themselves in the new WebSteel online service via the Internet in the technological capabilities of the plant, followed by ordering a building kit to anywhere in the world. At the same time, the process of negotiating with expensive visualization and time-consuming calculations of buildings is automated to the maximum now. For the first time ever in a non-residential construction industry, the client acts as the chief designer and creator of his individual building image.

Thus, the design becomes technologically advanced and approaches as close as possible to the successful implementation of the project. Not all customers know the limitations and permissible compatibility of different materials for the steel building in the vast construction industry. Now many patterns and interdependencies are pre-programmed in the online service for design. Unlike traditional CAD systems, many processes occur on a remote server 24/7.

Huge variety of appearance
Huge variety of appearance

Depending on the design decisions, it is possible to create any type of steel structure for free: gable, lean-to, adjacent to the old building, flat roof, buildings with elevations, etc.

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Design and engineering

Huge variety of appearance

Place and create any framed openings for windows, gates, doors and sky lights in any part of the wall or slope of the steel building.

Apply and use any of the well-known styles for your project yourself: Contemporary, Scandinavian, Loft, Classic, Minimalism, Functionalism, Modern or Asian, depending on your lifestyle, worldview, culture and place of residence.
Unlimited possibilities to showcase your personality
Unlimited possibilities to showcase your personality

The client can choose hundreds of options for individual color combinations based on the RAL catalog or textures for wood, stone or brick for walls and roofs (panel, horizontal strip, checkerboard pattern, alternating colors in several rows, etc.)

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Design and engineering

Unlimited possibilities to showcase your personality

Consider how you can organically fit your project inside the city or in the suburbs, taking into account the nearest buildings and structures, colors and local requirements. Now you have all the possibilities for this in the new free online service WebSteel!
BUILDING ELEMENTS
Insulated sandwich panels
Filler
Mineral wool, polystyrene or PIR (polyisocyanurate)
Cladding thickness
От 40 до 250mm
Сoating
Polyester, Plastisol, Olivinyl Fluoride,
Prism Colorcoat Prisma ™, Granite® CLOUDY
Sheet thickness
0.5-0.7 mm
Color spectrum
RAL, Color, ATASteel catalogs
Width/Length
От 1-1.2m / От 0.5 до 12m
Built-up cladding system
Filler
Mineral wool
Cladding thickness
От 40 до 250mm
Coating
Polyester, Plastisol, Olivinyl Fluoride,
Prism Colorcoat Prisma ™, Granite® CLOUDY
Sheet thickness
0.5-1.0 mm
Color spectrum
RAL, Color, ATASteel catalogs
Width/Length
Any
Thermal circuit
In order to increase the fire resistance of the building, an innovative solution is used - the installation of wall panels inside the steel frame (on columns and under the lower truss belt) It is often used for agricultural objects with a high level of humidity and an aggressive environment. For buildings mae out of LSGF III-I degree of fire resistance is applied. Also, you can use the classic external contour (installation of panels outside) with higher IV degree.
Doors
Reliable beautiful door entrance, insulated single or double fire doors with closers, windows and various color and anti-vandal solutions can be included in the building kit.
Fittings
Fittings are included by default in the building kit in order to protect the joints of the metal skin from severe weather conditions.
Gates
The buildings are equipped with reliable high-quality insulated industrial gates (with vertical rise, swing, hangar, etc.) of Russian manufacturers (DoorHan, AlluTech) with the ability to add automation, radio control, different color solutions and openings for windows.
Indsutrial Sky Lights
We use innovative patented lights on the roof of the building with filling the dome with cellular polycarbonate of the Russian Leron plant for effective natural lighting (up to 6m wide) with automatic smoke removal and ventilation systems. In the design of supporting structures, the subsystem for lights is taken into account. Customers save significantly on energy savings even on the most winter and cloudy days of the year.
Solar panels
We supply buildings with innovative solar panels based on highly efficient heterostructure modules of the "German Hevel plant" with a battery pack and a diesel generator set. This is an ideal solution for stand-alone and backup power supply with a significant minimization of the cost of operating a building in regions remote from networks. In the design of supporting structures, a system of nodal connections of batteries with a roof is taken into account.
Windows
We supply high-quality double-glazed windows by well-known Russian manufacturers of window systems KBE, Rehau with excellent noise reduction properties, diverse color solutions and a high level of reliability for any building purpose

Elements of sandwich panels

Information technologies
WebSteel online system - for non-residential buildings from light metal structures
WebSteel online system - for non-residential buildings from light metal structures

WebSteel - innovative i-cloud 24/7 service, which was created in 2011. in the Russian city of Tula on the basis of a new philosophy of serving customers online in construction idustry - "Smart Techo Design"

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Information technologies

WebSteel online system - for non-residential buildings from light metal structures

The role of the designer at PK VESTA is gradually transferred to the client, who designs his individual steel building online within the range of technological capabilities of the factory, followed by placing an order shipped anywhere in the world. It is the radical shift in the business paradigm in global construction markets in a way how the customers will be served online in the future.
"Smart Instant Visualization" Technology for Realistic Building Visualization
"Smart Instant Visualization" Technology for Realistic Building Visualization

We have implemented an innovative browser-based 3D engine for instant visualization of individual buildings in real time, completely leaving the old resource-intensive Flesh developments.

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Information technologies

"Smart Instant Visualization" Technology for Realistic Building Visualization

The view of the building in WebSteel has become technologically advanced and almost completely connected with the technical capabilities of the PK VESTA plant. The main emphasis was placed on the accessibility and speed of displaying a highly realistic 3D building model on the most common devices (including mobile versions of smartphones) A flexible online model was obtained, which quickly changes when the building dimensions, colors, openings (gates, doors and windows) and types of structures are created . And we gave the client the opportunity to do all this for free so that he himself decided on the specific order of the building kit at the factory. It only took several years to create one visualization online module in WebSteel.

Manufacturing accuracy
Manufacturing accuracy

We have one of the lowest error margins in the manufacture of high-tech products in the international construction market in the range of + -1mm

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Production

Manufacturing accuracy

In the manufacture of load-bearing steel structures made out of LSGF - the error in punching holes, cutting profiles in length and the process of cold-formed profiling of elements is of great importance at the stage of assembly of the building. Unlike other plants, where the error in the center distance between the holes can reach + -3 or 4mm, we strictly adhere to a deviation of + -1mm on highly automated industrial European equipment, which gives an almost perfect guarantee for the successful installation of the steel frame (joining of different elements with many holes) when exporting a steel building to distant countries and regions (Asia, the Middle East or Africa) Plus, we exclude cases with the effect of mushroom, crescent and alignment of metal elements, which also often makes installation process more time consuming or even impossible. Work with thin metal borders on Art with us, where manufacturing accuracy helps put the building into operation faster for further successful work anywhere in the world.
Russian metal S350 with I class of galvanizing (275 g / sq.m.)
Russian metal S350 with I class of galvanizing (275 g / sq.m.)

The use of any other classes of galvanizing II or III leads to a more rapid appearance of corrosion, especially if the building is used near water or with a high level of humidity or an ammonia aggressive environment indoors.

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Products

Russian metal S350 with I class of galvanizing (275 g / sq.m.)

The metallurgy in Russia, rich in resources, occupies one of the leading positions in the world in terms of output and quality. For the domestic market and export operations, PK VESTA uses only premium metal from well-known Russian metallurgical plants Severstal and Novolipetsk MK, which for many years have exported their products to many regions of the world - Eurasia, North and Latin America, the Middle East and Africa. The use of metal from other countries (for example, Chinese) may not always meet quality standards and impair the physical and mechanical properties of load-bearing structures.

Safety
High metal reliability
High metal reliability

The steel used in our lightweight metal structures has the highest strength-to-weight and tensile strength ratios among other traditional building materials in the world. Plus, steel is the leading frame material for buildings and infrastructure, with a market share in many developed countries of more than 50% in the non-residential and multi-story residential industry (Steel Recycle Institute)

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Safety

High metal reliability

Also, steel is the most recycled material in the world (more than 80 million tons per year) and environmentally friendly material for human health. Both operational and time costs for maintaining such structures are significantly lower than in traditional structures. We design safe buildings from steel load-bearing structures with 1 span of up to 30 meters from LSGF (in the northern countries) and up to 36 meters in span in the southern countries with or without minimal snow loads. And also the single-span builings with up to 100 meters wide without interior columns from Rigid framing (for northern and southern countries)
Buildings can withstand the enormous snow, wind and seismic loads
Buildings can withstand the enormous snow, wind and seismic loads

The engineering group of the PK VESTA plant necessarily takes into account the basic loads at the construction site (snow, wind and seismic) in the design scheme of the building, which can reach the maximum design values (snow load - up to 600 kg / sq., Wind load - up to 100 kg / sq. m. and seismic load - up to 10 points on the Richter Scale)

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Safety

Buildings can withstand the enormous snow, wind and seismic loads

The PK VESTA plant has tremendous experience in designing steel buildings in the largest country in the world - Russia, with its many climatic and highly seismic zones, which gives sufficient confidence for international customers from southern countries without snow loads.
Specifications, price list and catalogue
Characteristics
Price of buildings
Booklets

Price of buildings

Below are the prices for typical prefabricated buildings based on well-known construction technologies.

IMPORTANT! All prices for steel buildings are indicative and given for preliminary acquaintance with the approximate budget for the construction of your building. Nothing is fixed until agreed and confirmed in regards to all technical details of a cetain client's project. Too many factors affect the price level (combination of climatic zones, building dimensions, floating prices for raw materials, labor costs in different countries, bay spacing betweek steel frames, availability of geo-survey work, non-standard loads on walls and roofs, etc.) For more accurate calculation, use the free WebSteel online system (online accounting of the costs and availability of materials at the factory’s warehouse, certain design schemes and solutions) or make a detailed request for a price proposal at the Russian factory in Tula

Region
Insulation
Roof
Width:
Height:
Services Length, m / bay spacing, 6 m.
With 20% VAT. Delivery – EXW. Snow – 210 kg/sq.m., Wind – 23 kg/sq.m., Seismicity – up to 6 points. 30 36 42 48 54 60
Delivery terms for assembly and civil work, months
(steel framing and cladding, assembly drawings, technical passport and certified engineering calculations)
1.5 1.5 1.5 1.5 1.5 1.5
Terms of Foundation and installation works, months. 2 2 2 2 2 2
Steel framing, RUB.
(1 storey, No crane beam, Single span, Gable, with bolts, 100% bolted connections)
891588 1133396.4 1290252 1447108.8 1603964.4 1760820
Cladding system, RUB.
(profiled sheet), shaped elements, fasteners
610708.8 711445.8 812183.4 912920.4 1013658.6 1114395.6
Foundation work, RUB.
(pier, base beam included, insulated brickwork – 0.4m high)
450688.8 553452.6 630730.2 708008.4 785286.6 862564.2
Concrete floor, RUB.
(thickness-150mm, loads - up to 2 tones / sq.m., with reinforced topping - a streamlined top layer of concrete)
555849.6 682591.2 777900.6 873210.6 968520 1063829.4
Assembly, RUB.
(there are access roads, process technical water, electricity and a fence, cramped conditions are absent)
405619.8 498106.8 567657 637207.8 706758 776308.2
Number of Euro trucks, pieces 3 3 3 4 4 5
DELIVERY, RUB.
(ground, up to 200 km)
24000 24000 24000 32000 32000 40000
Total from: 3457435.2 4244422.6 4833565.8 5430710.8 6019854.6 6616996.8
Width:
Height:

Advertising booklets

Be familiar with the Tula PK VESTA plant for the design and manufacture of prefabricated buildings from light metal structures

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