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IMPORTANT! All prices for steel buildings are indicative and given for preliminary acquaintance with the approximate budget for the construction of your building. Nothing is fixed until agreed and confirmed in regards to all technical details of a cetain client's project. Too many factors affect the price level (combination of climatic zones, building dimensions, floating prices for raw materials, labor costs in different countries, bay spacing betweek steel frames, availability of geo-survey work, non-standard loads on walls and roofs, etc.) For more accurate calculation, use the free WebSteel online system (online accounting of the costs and availability of materials at the factory’s warehouse, certain design schemes and solutions) or make a detailed request for a price proposal at the Russian factory in Tula

Related industries: Car service, Mineral products plant
General:
  • Brand:
    PK VESTA
  • Country/Origin of Goods:
    Russia
  • Place of production:
    Tula, Russia
  • FEA code:
    9406903908
  • Supply of building kits:
    Eurasia, Africa, Middle East, Latin America
  • Condition of buildings:
    made "to order" from scratch (new)
  • Delivery :
    land and/or sea (euro trucks and 40ft containers)
  • Structural warranty:
    at least 50 years old
  • Product warranty:
    1 to 5 years
  • Series:
    INDI (Customized on order), TYP Series (Standard after project)
  • Scheme and form of payment:
    40%x30%x30% and 70%x30% (L/C - letter of credit, T/T - bank transfer, D/P - payment after receiving a document confirming the shipment of goods by the seller)
  • Delivery conditions:
    EXW, FOB, CIP, DAF, DDP
Load-bearing structures
  • Frame technologies:
    LGF (cold-formed galvanized profiles), Rigid Framing (ferrous metal welded I beams) and HYBRID systems (LGF + Rigid Framing)
  • Element type:
    H Beams (I-Beam), C Trusses/Columns (C-Channel)
  • Roof type:
    Gable, single-slope, extensions, superstructures and flat roofs (single-span and multi-span)
  • Accessories:
    All high-strength bolts (except anchor bolts), full trimming package, diagonal ties and connecting elements are included. Gates, doors, windows, skylights, canopies, transparent panels, solar panels
  • Steel type:
    С245, С350, С345, C390 and C420
  • Galvanizing class:
    only I (275 g/m2)
  • Metal Suppliers:
    Russian Novolipetsk Iron and Steel Works and SeverStal
  • Secondary Elements:
    Diagonal connections, secondary framing system (C-shaped, W- shaped. and Z- shaped)
  • Preparation level of elements:
    High (numbering of elements taking into account cutting to the desired length, punching holes and a packing list for quickly finding the right pack at the construction site)
  • Connection of elements:
    Only 100% bolted-together connection design (high strength and normal strength bolts)
  • Protection of ferrous metal elements:
    Powder coating and/or hot dip galvanizing
  • Accounting for client technology:
    Included if needed
Enclosing structures
  • Sheathing:
    sandwich panels (mineral wool, polystyrene and PIR), sheet-by-element assembly (mineral wool), corrugated sheet (cold version), ventilated facades (metal cassettes, composite cassettes and porcelain stoneware – based on the mineral wool) and membrane roof
  • Accessories:
    trimming package (flashing, framing openings, etc.), fasteners (self-tapping screws), skylights (or transparent panels), ventilation, sectional / swing gates, double-glazed windows (up to 6 chambers), solar panels and awnings.
  • Thermal circuit:
    internal (panels from inside the frame are mounted) or external (all panels are mounted from the outside)
  • Basic colors (RAL):
    White (9003), Gray (7004), Blue (5005), White-Aluminum (9006), Beige (1014), Yellow (1018), Green (6002), Light Gray (9002), Brown (8017)
  • Mineral wool density:
    not less than 100 kg/cu.m.
  • Sheet thickness:
    0.5mm, 0.6mm, 0.7mm, 0.8mm and 1mm (galvanized)
  • Preparation level of elements:
    High (numbering of elements taking into account cutting to the desired length, punching holes and a packing list for quickly finding the right pack at the construction site)
Projects and Documents
  • Nordic Base Loads:
    Snow (from 180 kg/sq.m. and above), Wind (from 32 kg/sq.m. and above) and Seismic – 6 points (MSK) Technological load: from 20 kg/sq.m. and higher.
  • Base loads for southern countries:
    Snow (not taken into account), Wind (from 48 kg / sq.m. and above) and Seismic - 7 points and above (Richter Scale) Technological load: from 20 kg / sq.m. and higher.
  • Main projects:
    assembly diagrams and instructions, diagrams of columns for the foundation, structure project (metal structures), cladding project (facade solutions), technical passport. Taking into account the state or commercial expertise.
  • Degree of fire resistance of the building:
    IV-I
  • Certification:
    ISO
  • Disclaimer:
    when exporting buildings to other countries, different building codes are taken into account (European, American) and any other at the place of construction (Middle East, Africa, Asia, Latin America, etc.)
Making an I-shaped (H) welded beam
  • Metal cutting:
    into strips of the desired length on a powerful high-precision laser machine
  • Assembly:
    workpieces on the base
  • Welding:
    all main elements
  • Process:
    straightening elements on the mill
  • Partial welding:
    bases of columns and stiffeners
  • Final preparation:
    sand blasting / shot blasting / hot dip galvanizing
  • Painting:
    included (upon request)
  • Factory primer:
    included (20, 40, 60, 80, 100 microns and above)
  • Package:
    in packs for euro trucks or 40 feet for containers
Making a C-profile
  • Process:
    cold-formed metal profiling
  • Cutting and punching holes:
    included (in auto mode)
  • Painting:
    not included (high anti-corrosion properties)
  • Package:
    in packs for euro trucks or 40 feet for containers

A farm for 100 heads of cattle, built using advanced Rigid Framing or LSF technologies with sandwich panels as enclosing structures, is today considered the most profitable for the production of milk and meat. Turnkey construction terms do not exceed two months, cost savings is 30%.


Features of the construction of a cattle farm for 100 heads

The load-bearing structures of the pre-engineered steel buildings are metal structures made of LSF, the cladding is sandwich panels, which provide comfortable conditions for keeping animals and allow you to install effective supply and exhaust ventilation.

If the steel structure is being built according to a standard design, its standard dimensions are: length 78 - 80 m; height 5 - 6 m.

The stalls are mounted in two or four rows to create a convenient passage for harvesting and warehouse equipment. The slope of the floor in the direction where the manure is removed is also required. A farm for 100 heads is not only the most common option, but also gives high profitability in a farm of any size. When building a barn, the requirements are taken into account:

  1. passage width;
  2. place for milking stations;
  3. the location of automatic drinkers and devices for distributing feed;
  4. the procedure for installing boxes for animals, or stalls;
  5. nuances of engineering infrastructure inside the building.

The peculiarity of the design of a cattle farm is that manual labor in it must be replaced by mechanized labor, only in this way it will be possible to achieve the planned results.


In the project, it is important to take into account the relief of the site and the optimal location of groundwater. It is necessary to provide an area for storing slurry (the distance from it to the border of the settlement is at least 200 m).


Construction stages in Africa, the Middle East and Eurasia

Their sequence is regulated, and must be strictly observed:

  1. The site for the pre-engineered steel building construction is selected, the project is developed in relation to it;
  2. Earthworks are being carried out: site planning and foundation pit. Lightweight metal structures do not require the arrangement of a large-scale foundation. Usually prefabricated block or tape shallow penetration is used;
  3. When it is installed, mortgages are installed for fastening the metal frame;
  4. At the same time, the required metal profiles are manufactured at the plant;
  5. After the steel profiles are delivered to the site, the frame of the prefabricated building is mounted. In this case, welding is not used: LSTC are bolted. Also, heavy construction equipment is not required, which reduces overall costs;
  6. The finished frame is sheathed with energy-efficient sandwich panels, at the same stage, gates, doors and windows are installed;
  7. The final stage is the layout of the internal infrastructure, the installation of mechanized life support systems for a cattle farm for 100 heads.


Advantages of building buildings from metal structures

Prefabricated agricultural facilities have many advantages:

  1. The main one is, of course, the short installation time. It will take no more than two months to implement the project, and immediately after that, equipment can be installed without technological pauses;
  2. work can be carried out in any season, since “wet” technologies are not used, the characteristics of which can be affected by temperature conditions;
  3. low cost of building a barn for 100 heads, the price of which is significantly lower than that of capital buildings of the same purpose. Savings due to the proven algorithm, the absence of a massive foundation, will save up to 30% of finances;
  4. The pre-engineered steel buildings have a low weight and high strength, since light steel framing distributes the load on the base as evenly as possible. The building is resistant to various adverse external factors: the action of moisture, mold fungi and insects. Building materials prevent the development of pathogenic microorganisms, and at the same time withstand repeated disinfection;
  5. the structure is mobile: it can be dismantled in a short time and disassembled to be moved to another, more suitable site;
  6. the ability of sandwich panels to keep warm air inside and maintain a stable temperature, reduces the cost of insulation by 2-3 times;
  7. the building is easy to repair and maintain: frame and cladding elements are interchangeable, which makes it possible not only to replace failed structures, but also to complete and expand the building;
  8. finished structures do not have to be further processed and finished: they have an aesthetic appearance.

Calculate the cost of building a farm for 100 head of cattle

Investments in the object are determined by the peculiarities of the livestock keeping regimes. The parameters of the barn are taken into account: the location of internal partitions, other planning elements.

The price for building a farm for cattle for 100 heads or more depends on many factors: the scale and dimensions of the structure, the choice of basic building materials, layout features. Preliminary calculations should be made even before the start of detailed design.

We offer standard projects, develop individual solutions taking into account the specifics of the future cattle farm for 100 heads. Our website has the possibility of online service 24/7 - our customers from any corner of the world can design pre-engineered building complexes in the Websteel® service, visualize them, calculate the cost and order delivery.

For more information, fill out a special form on the website or contact our phone managers.

It is mounted from light steel structures - galvanized profile of our production. In terms of performance, such a profile is not inferior to structures made of ferrous metal, but has a significantly lower weight. For the construction of the "Cayman" in most cases, heavy lifting equipment is not needed: a manipulator is enough.

Choosing PK VESTA you will receive:

1.    The new philosophy and innovative business model of the “Smart Techno Design” allowing a client to quickly visualize pre-engineered steel buildings online in new service WebSteel, calculate main building costs instantly with automatic consideration of climatic zones (snow, wind and seismic), receive basic sketches with a detailed technical specification and order a turnkey building kit online from the factory to anywhere in the world. 
2.    Unique building solutions from an old factory in the famous Russian industrial city of Tula (metal craftsmanship