Pre-engineered plastics manufacturing plant

Construction of buildings for the production of plastics

The best solution for a plastics plant is prefabricated Rigid Framing or LSF technologies. Industrial facilities will favorably differ from capital ones in the speed of construction and installation works, mobility, low price, while maintaining reliability and quality.

A feature of prefabricated technologies is the use of enlarged metal profiles that are completely ready for assembly, which saves up to 30% of funds. A detailed study of the project is an opportunity not only to minimize any kind of costs, but also to make the facility as efficient as possible. Their important advantages:

1. a solid foundation, as automated lines are used in the technological chain;
2. large internal volume;
3. effective protection against the influence of external factors;
4. compliance with increased fire safety requirements.

Building design for plastic production

When designing, unified metal structures are used. But planning solutions and the layout of the main storage areas are calculated individually, taking into account the characteristics of the raw materials used, technological processes and the complexity of the equipment.

Chemical resistance, thermosetting, thermoplasticity of products are determined, and the amount of recycling is taken into account. For a workshop for the production of plastic products, space zoning is necessary. Mandatory sections:

1. the main ones, on which automated lines are located;
2. warehouses, as a rule, they provide for the use of lifting mechanisms;
3. auxiliary, office and household premises;
4. transport and pedestrian zones.
5. a multi-stage process requires at least 150 sq. m. area.
6. to ensure full automation, it is necessary to equip with signaling devices and sensors.

Stages of construction of a workshop for the production of plastic products

1. Strict adherence to the sequence of stages is a guarantee of obtaining a durable energy-efficient building that is not inferior in strength and reliability to a capital structure, but in many respects even surpasses it.
2. At the preparatory stage, site planning is required, the territory is fenced, entrances are equipped, equipment is relocated, temporary structures and engineering communications are installed.
3. A light foundation is being built: tape, shallowly buried or piled, since the metal profiles have a relatively small weight, and, therefore, give a small load to the base.
4. Elements of the metal frame come from the factory to the construction site prepared for assembly. A durable protective coating is used to protect against corrosion. Rigid Framing or LSF are mounted together with girders, which ensures the most even distribution of the load on the base. Having ensured the stability of the system, proceed with the installation, leaving openings for the installation of equipment.
5. The engineering infrastructure (internal and off-site) is being set up. After the installation is completed, finishing is carried out: window and door blocks are installed, painting and cladding are performed.

Advantages of steel buildings from metal structures

1. The main advantages are the high speed of construction and economy, as well as the ability to minimize the weight of the finished structure. A light foundation will make the job easier. In addition, no heavy equipment is required.
2. The frame facilitates the installation of a large number of equipment and reduces transport costs.
3. Construction and arrangement of a workshop for the manufacture of plastic products
4. Based on prefabricated technologies - an environmentally friendly and waste-free solution. Since "wet" operations are completely absent, you can mount the building in any season.
5. Sandwich panels used as enclosing structures perfectly save heat, structure and have high thermal and noise insulation characteristics.
6. The steel buildings are mobile buildings. This means that they can be easily expanded and completed without a major stop. If it becomes necessary to transport it to another site, it can be completely disassembled and assembled at a new location after transportation.
7. Structures based on metal profiles do not harm the environment, so installation can be carried out even within the boundaries of the settlement.
8. Service life - at least 40 years with strict compliance with all construction and sanitary standards.\

Calculate the cost of building a plant for the production of plastic products

The cost is calculated according to the following parameters:

1. scale;
2. characteristics and range of polymer raw materials;
3. features of technological lines, including the possibility of recycling plastic;
4. parameters of the selected structural elements;
5. remoteness of main communications.

When designing, you can choose a standard project and then adapt it to specific needs, or develop an individual one from scratch, taking into account the specifics of the work as much as possible. Investments in the production of plastic pay off within 2-3 years. You can calculate the payback more accurately yourself using the WebSteel® service for online design.

It is advisable to use it even before contacting professional designers. A multifunctional service allows you to quickly make the necessary calculations, even if you do not have engineering skills, and instantly analyze the change in the price of a steel building when the layout changes. By changing the type of roof structures, the number of entry groups and partitions, it is possible to reduce or increase the cost of prefabricated buildings.

The service allows not only to make basic calculations, but also to exchange technical documentation with an enterprise that manufactures metal structures, and visualize an object using 3D technologies.