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IMPORTANT! All prices for steel buildings are indicative and given for preliminary acquaintance with the approximate budget for the construction of your building. Nothing is fixed until agreed and confirmed in regards to all technical details of a cetain client's project. Too many factors affect the price level (combination of climatic zones, building dimensions, floating prices for raw materials, labor costs in different countries, bay spacing betweek steel frames, availability of geo-survey work, non-standard loads on walls and roofs, etc.) For more accurate calculation, use the free WebSteel online system (online accounting of the costs and availability of materials at the factory’s warehouse, certain design schemes and solutions) or make a detailed request for a price proposal at the Russian factory in Tula

Related industries: Metallurgy, Chicken farm
General:
  • Brand:
    PK VESTA
  • Country/Origin of Goods:
    Russia
  • Place of production:
    Tula, Russia
  • FEA code:
    9406903908
  • Supply of building kits:
    Eurasia, Africa, Middle East, Latin America
  • Condition of buildings:
    made "to order" from scratch (new)
  • Delivery :
    land and/or sea (euro trucks and 40ft containers)
  • Structural warranty:
    at least 50 years old
  • Product warranty:
    1 to 5 years
  • Series:
    INDI (Customized on order), TYP Series (Standard after project)
  • Scheme and form of payment:
    40%x30%x30% and 70%x30% (L/C - letter of credit, T/T - bank transfer, D/P - payment after receiving a document confirming the shipment of goods by the seller)
  • Delivery conditions:
    EXW, FOB, CIP, DAF, DDP
Load-bearing structures
  • Frame technologies:
    LGF (cold-formed galvanized profiles), Rigid Framing (ferrous metal welded I beams) and HYBRID systems (LGF + Rigid Framing)
  • Element type:
    H Beams (I-Beam), C Trusses/Columns (C-Channel)
  • Roof type:
    Gable, single-slope, extensions, superstructures and flat roofs (single-span and multi-span)
  • Accessories:
    All high-strength bolts (except anchor bolts), full trimming package, diagonal ties and connecting elements are included. Gates, doors, windows, skylights, canopies, transparent panels, solar panels
  • Steel type:
    С245, С350, С345, C390 and C420
  • Galvanizing class:
    only I (275 g/m2)
  • Metal Suppliers:
    Russian Novolipetsk Iron and Steel Works and SeverStal
  • Secondary Elements:
    Diagonal connections, secondary framing system (C-shaped, W- shaped. and Z- shaped)
  • Preparation level of elements:
    High (numbering of elements taking into account cutting to the desired length, punching holes and a packing list for quickly finding the right pack at the construction site)
  • Connection of elements:
    Only 100% bolted-together connection design (high strength and normal strength bolts)
  • Protection of ferrous metal elements:
    Powder coating and/or hot dip galvanizing
  • Accounting for client technology:
    Included if needed
Enclosing structures
  • Sheathing:
    sandwich panels (mineral wool, polystyrene and PIR), sheet-by-element assembly (mineral wool), corrugated sheet (cold version), ventilated facades (metal cassettes, composite cassettes and porcelain stoneware – based on the mineral wool) and membrane roof
  • Accessories:
    trimming package (flashing, framing openings, etc.), fasteners (self-tapping screws), skylights (or transparent panels), ventilation, sectional / swing gates, double-glazed windows (up to 6 chambers), solar panels and awnings.
  • Thermal circuit:
    internal (panels from inside the frame are mounted) or external (all panels are mounted from the outside)
  • Basic colors (RAL):
    White (9003), Gray (7004), Blue (5005), White-Aluminum (9006), Beige (1014), Yellow (1018), Green (6002), Light Gray (9002), Brown (8017)
  • Mineral wool density:
    not less than 100 kg/cu.m.
  • Sheet thickness:
    0.5mm, 0.6mm, 0.7mm, 0.8mm and 1mm (galvanized)
  • Preparation level of elements:
    High (numbering of elements taking into account cutting to the desired length, punching holes and a packing list for quickly finding the right pack at the construction site)
Projects and Documents
  • Nordic Base Loads:
    Snow (from 180 kg/sq.m. and above), Wind (from 32 kg/sq.m. and above) and Seismic – 6 points (MSK) Technological load: from 20 kg/sq.m. and higher.
  • Base loads for southern countries:
    Snow (not taken into account), Wind (from 48 kg / sq.m. and above) and Seismic - 7 points and above (Richter Scale) Technological load: from 20 kg / sq.m. and higher.
  • Main projects:
    assembly diagrams and instructions, diagrams of columns for the foundation, structure project (metal structures), cladding project (facade solutions), technical passport. Taking into account the state or commercial expertise.
  • Degree of fire resistance of the building:
    IV-I
  • Certification:
    ISO
  • Disclaimer:
    when exporting buildings to other countries, different building codes are taken into account (European, American) and any other at the place of construction (Middle East, Africa, Asia, Latin America, etc.)
Making an I-shaped (H) welded beam
  • Metal cutting:
    into strips of the desired length on a powerful high-precision laser machine
  • Assembly:
    workpieces on the base
  • Welding:
    all main elements
  • Process:
    straightening elements on the mill
  • Partial welding:
    bases of columns and stiffeners
  • Final preparation:
    sand blasting / shot blasting / hot dip galvanizing
  • Painting:
    included (upon request)
  • Factory primer:
    included (20, 40, 60, 80, 100 microns and above)
  • Package:
    in packs for euro trucks or 40 feet for containers
Making a C-profile
  • Process:
    cold-formed metal profiling
  • Cutting and punching holes:
    included (in auto mode)
  • Painting:
    not included (high anti-corrosion properties)
  • Package:
    in packs for euro trucks or 40 feet for containers

Wastewater treatment plants - necessary for the treatment of wastewater in order to use them in economic activities.

Treated effluents can be sent for irrigation, to natural reservoirs, and used in industry. They are necessary for any large enterprise and are widely used for housing and communal services, their work is regulated and controlled at the legislative level. Progressive pre-fabricated technologies of LSF and Rigid Framing allow to build buildings for them from special metal profiles. Such buildings are 50% cheaper than any other categories, while being comparable to them in terms of technical characteristics and being built 3-4 times faster.


Features of the construction of treatment facilities in Africa, the Middle East and Latin America

Строительство очистных сооружений

When designing, it is determined which cleaning technology will be used: its dimensions and the level of withstand loads depend on this. Main technologies: chemical, biological, mechanical, as well as their combinations.

Effluent purity is determined according to the following parameters: PH, amount of chemical suspensions, solid waste, BOD (oxygen consumption indicating the presence of bioorganics).

At critical levels, additional stages will be needed, which will require an increase in the dimensions, capacity of the tanks - settling tanks, the diameter of pipelines and the capacity of pumping equipment.

In design calculations, special attention is paid to the characteristics of the soil and the nature of the occurrence of groundwater. The metal frame from which the load-bearing structures of the steel buildings are made has a low weight and is distinguished by its strength, the required rigidity and elasticity, thanks to which the metal profiles can be used on any area, including in difficult weather and seismic conditions. The steel frame is sheathed with energy-efficient sandwich panels that provide good insulating characteristics.

A standard project for the construction of wastewater treatment plants is selected, or, for complex facilities, it is developed from scratch.

The mechanical cleaning station includes pumping units with trash screens and sand trapping equipment;

Biological processing station - these are metal, concrete, polymer tanks in which denitrification is performed. Organic waste is processed by special bacteria in the presence of oxygen, so powerful forced ventilation is important here.

The decontamination station includes blower decontamination and UV radiation.


Stages of construction of treatment facilities

  1. Compliance with the technological regulations for the construction of treatment facilities, the price of which is several times lower than capital counterparts, is a guarantee of their durability and high quality.
  2. Строительство очистных сооружений под ключ
  3. If the object is large enough, geodetic surveys will be required to equip the foundation.
  4. Profiles of the desired section are manufactured in the factory in strict accordance with the project, marked, and only then delivered to the construction site. By this time, earthworks are being carried out on it, access roads are being prepared, underground communications are being laid, and the foundation is being equipped.
  5. A frame made of metal profiles is mounted on it. It is fixed with anchor bolts and self-tapping screws, without welding.
  6. The roof is being installed. Laying roofing materials allows you to install equipment, regardless of weather conditions.
  7. After the arrangement of the roof, the supporting structures are sheathed with sandwich panels, then windows and doors are installed, interior and exterior finishing is performed, and equipment is installed.
  8. The number of filter elements and their location is determined individually based on analyzes of the composition of the water, the requirements for the degree of purity and the environmental load on the terrain.

Advantages of steel buildings from metal structures

The most important are:

  1. Efficiency of installation and the ability to use the building immediately after its completion.
  2. Resistance to external influences, including seismic.
  3. The ability to carry out construction and installation work in any season, and at the same time do without the use of heavy special equipment, since metal profiles are relatively light in weight.
  4. Virtually waste-free technology, and consequently, the environmental safety of the facility.
  5. Maintainability: the building can be modernized, completed and expanded in the shortest possible time and without even interrupting operation.
  6. The building is energy efficient, retains heat well, and provides a stable microclimate.

Calculate the cost of construction of local treatment facilities

The cost is determined by the complexity of the project, the dimensions of the building, as well as the type of metal profiles and enclosing panels.

The optimal parameters and investment volumes can be calculated independently online. This will help to ensure the functionality of the steel building even before the start of work.

PK VESTA uses innovative solutions not only in production, but also in customer service. With the help of the WebSteel® service implemented on our website, customers from any corner of the world can create sketches of a future object, calculate the cost for free 24/7 online via the Internet.

If you have any questions, please contact our managers by phone or by filling out the feedback form.


Choosing PK VESTA you will receive:

1.    The new philosophy and innovative business model of the “Smart Techno Design” allowing a client to quickly visualize pre-engineered steel buildings online in new service WebSteel, calculate main building costs instantly with automatic consideration of climatic zones (snow, wind and seismic), receive basic sketches with a detailed technical specification and order a turnkey building kit online from the factory to anywhere in the world. 
2.    Unique building solutions from an old factory in the famous Russian industrial city of Tula (metal craftsmanship since the 17th century) offered specifically for you to design and manufacture energy-efficient custom prefabricated steel buildings made out of