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Steel buildings from city Tula, Russia

Our factory PK VESTA offers custom pre-engineered buildings on order based on light steel structures for a wide range of international clients from different segments of global construction markets (Eurasia, North and Latin America, the Middle East and Africa) Our steel buildings are distinguished by a high level of quality, efficient design solutions, high energy efficiency, environmental friendliness and deep customization of the building (any geometric dimensions, the most advanced building technologies based on LSGF, classic Rigid Framing, HYBRID systems, effective Flat Roof, gable and lean-to structures, number of storeys up to 3 floors, the presence of a beam crane, any enclosing cladding structures for facades, etc.)

All products are manufactured on the latest European highly automated state-of-the-art equipment, taking into account modern international quality standards and building codes. We offer you reliable global solutions, time-tested since 1991 and joint work in Russia and abroad all based on the design and manufacture of custom prefabricated steel buildings (industrial, commercial, agricultural, military, sports, religious and municipal)


Warranty

Basic warranty

Choosing a reliable building from PC VESTA, you get a quality guarantee from the brand and the most comfortable conditions during the period of ownership of the building. For new buildings purchased on the territory of the Russian Federation, by default, a 1 year warranty is provided for a set of factory-made buildings and 25 years of operation

Extended Warranty

It is also possible to get a 5-year guarantee for a steel building with an individual account for the operation of facilities in different regions of Russia and international markets (the presence of the ocean or water resources, high levels of humidity indoors, the purpose of the building, certain technology, etc.)  


guarantees
Design and engineering
PK VESTA implements advanced online design solutions based on the most modern building technologies depending on the project requirements, country, culture and place of construction.
The new concept of “Smart Techno Design”
The new concept of “Smart Techno Design”

Following a new concept, PK VESTA has created opportunities for international customers to design individual buildings themselves in the new WebSteel online service via the Internet withing the wide range of technological capabilities of the plant, followed by ordering a building kit anywhere in the world.

Huge variety of appearance
Huge variety of appearance

Depending on the design decisions, it is possible to create any type of steel structure for free: gable, lean-to, adjacent to the old building, flat roof, buildings with elevations, etc.

Unlimited possibilities to showcase your personality
Unlimited possibilities to showcase your personality

The client can choose hundreds of options for individual color combinations based on the RAL catalog or textures for wood, stone or brick for walls and roofs (panel, horizontal strip, checkerboard pattern, alternating colors in several rows, etc.)

Сonvenience and comfort
Experience the convenience of automating various engineering systems
Experience the convenience of automating various engineering systems

Inside the building, it is possible to install any of the most common engineering networks, taking into account their load on the supporting structures to meet the requirements of the overall project and improve the quality of people’s work.

High heat and sound insulation properties
High heat and sound insulation properties

Classic sandwich panels based on non-combustible mineral wool insulation with the standard thickness of 100 mm (density - at least 110 kg / cubic meter) have one of the lowest thermal conductivity coefficients among similar materials (up to 0.05 W / Mk) or 32 dB (air noise insulation index)

100% free layout inside the building
100% free layout inside the building

A client receives a fantastic free single span of up to 30m wide in Northern countries with snow load for structures made out of LSGF (or 36m in Southern countries with minimal or no snow loads) or up to 90m wide based on Rigid Framing  technology.

BUILDING ELEMENTS
Hybrid system (Rigid framing and LSGF)
Steel grade
S245 and S350 (yield strength)
Grade of galvanizing 
1st class (275 g/sq.m.) Premium
Metal consumption
From 20kg / sq.m. (Northern countries)
Span and height
Up to 36m wide (without columns) Up to 20m height (by inner wall)
Fire resistance
To the IV degree (panels outside) III-I degree (panels inside)
Bay spacing
3-6 m. (between columns)

Welded beam (I- and H-Beam)
Steel grade
S245 (yield strength)
Grade of galvanizing
1st class (275 g/sq.m.) Premium  
Metal consumption
From 26kg / sq.m. (Northern countries)
Span and height
Up to 100m wide (without columns)  Up to 20m height (by inner wall)
Fire resistance
To the IV degree (panels outside) III-I degree (panels inside)
Bay spacing
6-12 m. (between columns)
Light Gauge Steel Framing (C-channel)
Steel grade
S350 (yield strength)
Grade of galvanizing 
1st class (275 g/sq.m.) Premium
Metal consumption
From 15kg / sq.m. (Northern countries)
Span and height
Up to 30m wide (without columns) Up to 12m height (by inner wall)
Fire resistance
To the IV degree (panels outside) III-I degree (panels inside)
Bay spacing
3-6 m. (between columns)
Gable roof type

It is the most common and economical steel structure in global markets. 15% cheaper than a single slope roof. It is used in many segments of international industries (hangars, warehouses, offices, shops, workshops, etc.). Without strict requirements for appearance, it is often approved and agreed with the local architectural department.

Flat rood
It is a common choice for buildings with strict requirements for the appearance and special purpose of the building. This is the most beautiful design, but also the most expensive (20-25% more expensive than the gable roof). The angle of the ramp is usually 2 degrees. A parapet with a height of 0.6m is used along the perimeter from above on the roof.
Single slope roof
A design with 1 slope is used less often and costs about 15% more than a gable roof. Its application is found for extensions to existing buildings, renovations and small buildings.
Secondary framing
Included in the building kit. They usually consist of roofing and wall cold-formed profiles with a certain step. The goal is to give horizontal rigidity to the steel frame and create a subsystem for mounting enclosing structures.
Column basis
Included in the building kit. These are prefabricated elements made out of ferrous metal, which are mounted on an anchor group of a foundation for further installation of supporting vertical steel columns. IMPORTANT! An anchor group is usually bought by the client himself or his local installation organization in the place. It might be included for exports operations by request.
100% bolted connection
Included in the building kit. All elements in load-bearing light steel structures are braced and secured with high strength bolts. IMPORTANT! Welding is completely absent during assembly.
Diagonal bracing
Included in the building kit. Usually they consist of a round metal bar, angle or channel, depending on the specific design solutions, building dimensions and climatic zones (loads) The goal is to give horizontal rigidity to the steel frame. In some cases, portal frames or double diagonal ties are used for large building dimensions.
Frame mounting system
Included in the building kit. Usually these are angles or connecting elements on which the girders and auxiliary steel structures for cladding are mounted. Without them, it will not be possible to connect the main and secondary elements of the supporting main steel frame. A thin bent sheet of metal is used for framed openings, walls and roofs.
Insulated sandwich panels
Filler
Mineral wool, polystyrene or PIR (polyisocyanurate)
Cladding thickness
От 40 до 250mm
Сoating
Polyester, Plastisol, Olivinyl Fluoride,
Prism Colorcoat Prisma ™, Granite® CLOUDY
Sheet thickness
0.5-0.7 mm
Color spectrum
RAL, Color, ATASteel catalogs
Width/Length
От 1-1.2m / От 0.5 до 12m
Profiled sheet
Filler
No (cold version)
Cladding thickness
0.5-0.7mm
Color spectrum
RAL, Color, ATASteel catalogs
Width/Length
Any

Ventilated facades
Types
Fiber cement board, Composite cassettes, Metal cassettes, Porcelain cassettes
Filler
Mineral wool
Cladding thickness
50, 100, 150, 200 и 250mm
Sheet thickness
0.5-0.7 mm
Color spectrum
RAL, Color, ATASteel catalogs
Width x Height
0.59х1.56, 1.19х1.19, 1.15х1.15, 1.15х2, 1.15х3, 0.323х0.75, 0.323х1.55 

Built-up cladding system
Filler
Mineral wool
Cladding thickness
От 40 до 250mm
Coating
Polyester, Plastisol, Olivinyl Fluoride,
Prism Colorcoat Prisma ™, Granite® CLOUDY
Sheet thickness
0.5-1.0 mm
Color spectrum
RAL, Color, ATASteel catalogs
Width/Length
Any
Thermal circuit
In order to increase the fire resistance of the building, an innovative solution is used - the installation of wall panels inside the steel frame (on columns and under the lower truss belt) It is often used for agricultural objects with a high level of humidity and an aggressive environment. For buildings mae out of LSGF III-I degree of fire resistance is applied. Also, you can use the classic external contour (installation of panels outside) with higher IV degree.
Gates
The buildings are equipped with reliable high-quality insulated industrial gates (with vertical rise, swing, hangar, etc.) of Russian manufacturers (DoorHan, AlluTech) with the ability to add automation, radio control, different color solutions and openings for windows.
Doors
Reliable beautiful door entrance, insulated single or double fire doors with closers, windows and various color and anti-vandal solutions can be included in the building kit.
Solar panels
We supply buildings with innovative solar panels based on highly efficient heterostructure modules of the "German Hevel plant" with a battery pack and a diesel generator set. This is an ideal solution for stand-alone and backup power supply with a significant minimization of the cost of operating a building in regions remote from networks. In the design of supporting structures, a system of nodal connections of batteries with a roof is taken into account.
Windows
We supply high-quality double-glazed windows by well-known Russian manufacturers of window systems KBE, Rehau with excellent noise reduction properties, diverse color solutions and a high level of reliability for any building purpose
Indsutrial Sky Lights
We use innovative patented lights on the roof of the building with filling the dome with cellular polycarbonate of the Russian Leron plant for effective natural lighting (up to 6m wide) with automatic smoke removal and ventilation systems. In the design of supporting structures, the subsystem for lights is taken into account. Customers save significantly on energy savings even on the most winter and cloudy days of the year.
Fittings
Fittings are included by default in the building kit in order to protect the joints of the metal skin from severe weather conditions.

Steel frame layout

Our innovations
Reducing the cost of C-channel frames up to 20-30% compared with I-Beam
Reducing the cost of C-channel frames up to 20-30% compared with I-Beam

Despite almost the same strength indicators (tensile, compression, shear, bending, etc.), LSGF frames (cold-formed galvanized profile) can minimize building metal consumption by 20-30% when compared with frames made out of a classic welded or hot-rolled beam with spans up to 30m wide and 6m high (inside the wall)

New "Smart Techno Design Concept" allows serving Customers 24/7
New "Smart Techno Design Concept" allows serving Customers 24/7

After many years of applied and scientific research, the PK VESTA factory for the first time since 2011 came close to fully automating customer service via the Internet based on the WebSteel online cloud service.

Increasing the fire resistance of a building (LSGF) to R15
Increasing the fire resistance of a building (LSGF) to R15

In 2018, PK VESTA received an innovative opinion on assessing the fire resistance limit for buildings made out of LSGF at the head of the well-known Russian expert organization on fire safety - the Research Institute of Fire Defense (FSBI VNIIPO) with the requirements for certain changes in design decisions.

Information technologies
WebSteel online system - for non-residential buildings from light metal structures
WebSteel online system - for non-residential buildings from light metal structures

WebSteel - innovative i-cloud 24/7 service, which was created in 2011. in the Russian city of Tula on the basis of a new philosophy of serving customers online in construction idustry - "Smart Techo Design"

"Smart Loads Choice" Technology for Loads
"Smart Loads Choice" Technology for Loads

The PK VESTA plant digitized many countries in Eurasia, the Middle East and Africa, which allowed the client to almost instantly determine the combination of basic climatic zones (snow, wind and seismic loads) that directly affect the calculation and determination of the specific metal consumption at the place of the click on the construction of the future building in the WebSteel system individual building.

"Smart Technology Choice" for auto selection of production methods
"Smart Technology Choice" for auto selection of production methods

Depending on the selected building dimensions, the WebSteel system itself selects and advises the optimal technology for the production of steel frames (LSGF, HYBRID or Rigid framing), which often allows the client to save on building costs up to 20-30%.

"Smart Metal Calculation" Technology to Calculate Optimum Metal Consumption
"Smart Metal Calculation" Technology to Calculate Optimum Metal Consumption

The most valuable feature of the WebSteel system is the automatic calculation of the metal consumption of the load-bearing steel frames in real time on a web server with an error of 3 to 10%

"Smart Instant Visualization" Technology for Realistic Building Visualization
"Smart Instant Visualization" Technology for Realistic Building Visualization

We have implemented an innovative browser-based 3D engine for instant visualization of individual buildings in real time, completely leaving the old resource-intensive Flesh developments.

"Smart Document Generation" Technology for Free Documentation
"Smart Document Generation" Technology for Free Documentation

The parameterized system environment allows you to process all selected building parameters and create a single online document with a detailed technical task, a detailed commercial offer (prices for design, building, installation, foundation, floors and delivery) and basic sketches.

Quality

You yourself create a unique image of the building!
You yourself create a unique image of the building!

We follow the new concept in international markets “Smart Techno Design”, where the client creates his own image of the building in the WebSteel online service in the zone of technological restrictions of production and then orders the building kit at the factory anywhere in the world.

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Design

You yourself create a unique image of the building!

The concept of “Smart Techno Design” is a high-tech combination of the plant’s technical capabilities with the needs of the client in the non-residential construction market based on the WebSteel online service. Now, the client, taking into account his worldview, culture and project requirements, can choose the most suitable building design based on many styles through the WebSteel online service: Contemporary, Scandinavian, Loft, Classic, Minimalism, Functionalism, Modern or Asian. We are sure that the time has come when a non-residential building should look as beautiful as a residential one. The role of the chief designer is gradually transferred from the factory to the client himself via the powerful online services.

Manufacturing accuracy
Manufacturing accuracy

We have one of the lowest error margins in the manufacture of high-tech products in the international construction market in the range of + -1mm

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Production

Manufacturing accuracy

In the manufacture of load-bearing steel structures made out of LSGF - the error in punching holes, cutting profiles in length and the process of cold-formed profiling of elements is of great importance at the stage of assembly of the building. Unlike other plants, where the error in the center distance between the holes can reach + -3 or 4mm, we strictly adhere to a deviation of + -1mm on highly automated industrial European equipment, which gives an almost perfect guarantee for the successful installation of the steel frame (joining of different elements with many holes) when exporting a steel building to distant countries and regions (Asia, the Middle East or Africa) Plus, we exclude cases with the effect of mushroom, crescent and alignment of metal elements, which also often makes installation process more time consuming or even impossible. Work with thin metal borders on Art with us, where manufacturing accuracy helps put the building into operation faster for further successful work anywhere in the world.
Russian metal S350 with I class of galvanizing (275 g / sq.m.)
Russian metal S350 with I class of galvanizing (275 g / sq.m.)

The use of any other classes of galvanizing II or III leads to a more rapid appearance of corrosion, especially if the building is used near water or with a high level of humidity or an ammonia aggressive environment indoors.

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Products

Russian metal S350 with I class of galvanizing (275 g / sq.m.)

The metallurgy in Russia, rich in resources, occupies one of the leading positions in the world in terms of output and quality. For the domestic market and export operations, PK VESTA uses only premium metal from well-known Russian metallurgical plants Severstal and Novolipetsk MK, which for many years have exported their products to many regions of the world - Eurasia, North and Latin America, the Middle East and Africa. The use of metal from other countries (for example, Chinese) may not always meet quality standards and impair the physical and mechanical properties of load-bearing structures.

Safety
High metal reliability
High metal reliability

The steel used in our lightweight metal structures has the highest strength-to-weight and tensile strength ratios among other traditional building materials in the world. Plus, steel is the leading frame material for buildings and infrastructure, with a market share in many developed countries of more than 50% in the non-residential and multi-story residential industry (Steel Recycle Institute)

Buildings can withstand the enormous snow, wind and seismic loads
Buildings can withstand the enormous snow, wind and seismic loads

The engineering group of the PK VESTA plant necessarily takes into account the basic loads at the construction site (snow, wind and seismic) in the design scheme of the building, which can reach the maximum design values (snow load - up to 600 kg / sq., Wind load - up to 100 kg / sq. m. and seismic load - up to 10 points on the Richter Scale)

Specifications, price list and catalogue
Characteristics
Price of buildings
Booklets

General:

  • Brand:
    PK VESTA
  • Country/Origin of Goods:
    Russia
  • Place of production:
    Tula, Russia
  • FEA code:
    9406903908
  • Supply of building kits:
    Eurasia, Africa, Middle East, Latin America
  • Condition of buildings:
    made "to order" from scratch (new)
  • Delivery :
    land and/or sea (euro trucks and 40ft containers)
  • Structural warranty:
    at least 50 years old
  • Product warranty:
    1 to 5 years
  • Series:
    INDI (Customized on order), TYP Series (Standard after project)
  • Scheme and form of payment:
    40%x30%x30% and 70%x30% (L/C - letter of credit, T/T - bank transfer, D/P - payment after receiving a document confirming the shipment of goods by the seller)
  • Delivery conditions:
    EXW, FOB, CIP, DAF, DDP

Load-bearing structures

  • Frame technologies:
    LGF (cold-formed galvanized profiles), Rigid Framing (ferrous metal welded I beams) and HYBRID systems (LGF + Rigid Framing)
  • Element type:
    H Beams (I-Beam), C Trusses/Columns (C-Channel)
  • Roof type:
    Gable, single-slope, extensions, superstructures and flat roofs (single-span and multi-span)
  • Accessories:
    All high-strength bolts (except anchor bolts), full trimming package, diagonal ties and connecting elements are included. Gates, doors, windows, skylights, canopies, transparent panels, solar panels
  • Steel type:
    С245, С350, С345, C390 and C420
  • Galvanizing class:
    only I (275 g/m2)
  • Metal Suppliers:
    Russian Novolipetsk Iron and Steel Works and SeverStal
  • Secondary Elements:
    Diagonal connections, secondary framing system (C-shaped, W- shaped. and Z- shaped)
  • Preparation level of elements:
    High (numbering of elements taking into account cutting to the desired length, punching holes and a packing list for quickly finding the right pack at the construction site)
  • Connection of elements:
    Only 100% bolted-together connection design (high strength and normal strength bolts)
  • Protection of ferrous metal elements:
    Powder coating and/or hot dip galvanizing
  • Accounting for client technology:
    Included if needed

Enclosing structures

  • Sheathing:
    sandwich panels (mineral wool, polystyrene and PIR), sheet-by-element assembly (mineral wool), corrugated sheet (cold version), ventilated facades (metal cassettes, composite cassettes and porcelain stoneware – based on the mineral wool) and membrane roof
  • Accessories:
    trimming package (flashing, framing openings, etc.), fasteners (self-tapping screws), skylights (or transparent panels), ventilation, sectional / swing gates, double-glazed windows (up to 6 chambers), solar panels and awnings.
  • Thermal circuit:
    internal (panels from inside the frame are mounted) or external (all panels are mounted from the outside)
  • Basic colors (RAL):
    White (9003), Gray (7004), Blue (5005), White-Aluminum (9006), Beige (1014), Yellow (1018), Green (6002), Light Gray (9002), Brown (8017)
  • Mineral wool density:
    not less than 100 kg/cu.m.
  • Sheet thickness:
    0.5mm, 0.6mm, 0.7mm, 0.8mm and 1mm (galvanized)
  • Preparation level of elements:
    High (numbering of elements taking into account cutting to the desired length, punching holes and a packing list for quickly finding the right pack at the construction site)

Projects and Documents

  • Nordic Base Loads:
    Snow (from 180 kg/sq.m. and above), Wind (from 32 kg/sq.m. and above) and Seismic – 6 points (MSK) Technological load: from 20 kg/sq.m. and higher.
  • Base loads for southern countries:
    Snow (not taken into account), Wind (from 48 kg / sq.m. and above) and Seismic - 7 points and above (Richter Scale) Technological load: from 20 kg / sq.m. and higher.
  • Main projects:
    assembly diagrams and instructions, diagrams of columns for the foundation, structure project (metal structures), cladding project (facade solutions), technical passport. Taking into account the state or commercial expertise.
  • Degree of fire resistance of the building:
    IV-I
  • Certification:
    ISO
  • Disclaimer:
    when exporting buildings to other countries, different building codes are taken into account (European, American) and any other at the place of construction (Middle East, Africa, Asia, Latin America, etc.)

Making an I-shaped (H) welded beam

  • Metal cutting:
    into strips of the desired length on a powerful high-precision laser machine
  • Assembly:
    workpieces on the base
  • Welding:
    all main elements
  • Process:
    straightening elements on the mill
  • Partial welding:
    bases of columns and stiffeners
  • Final preparation:
    sand blasting / shot blasting / hot dip galvanizing
  • Painting:
    included (upon request)
  • Factory primer:
    included (20, 40, 60, 80, 100 microns and above)
  • Package:
    in packs for euro trucks or 40 feet for containers

Making a C-profile

  • Process:
    cold-formed metal profiling
  • Cutting and punching holes:
    included (in auto mode)
  • Painting:
    not included (high anti-corrosion properties)
  • Package:
    in packs for euro trucks or 40 feet for containers

Price of buildings

Below are the prices for typical prefabricated buildings based on well-known construction technologies.

IMPORTANT! All prices for steel buildings are indicative and given for preliminary acquaintance with the approximate budget for the construction of your building. Nothing is fixed until agreed and confirmed in regards to all technical details of a cetain client's project. Too many factors affect the price level (combination of climatic zones, building dimensions, floating prices for raw materials, labor costs in different countries, bay spacing betweek steel frames, availability of geo-survey work, non-standard loads on walls and roofs, etc.) For more accurate calculation, use the free WebSteel online system (online accounting of the costs and availability of materials at the factory’s warehouse, certain design schemes and solutions) or make a detailed request for a price proposal at the Russian factory in Tula

Region
Insulation
Roof
Width:
Height:
Services Length, m / bay spacing, 6 m.
With 20% VAT. Delivery – EXW. Snow – 210 kg/sq.m., Wind – 23 kg/sq.m., Seismicity – up to 6 points. 30 36 42 48 54 60
Delivery terms for assembly and civil work, months
(steel framing and cladding, assembly drawings, technical passport and certified engineering calculations)
1.5 1.5 1.5 1.5 1.5 1.5
Terms of Foundation and installation works, months. 2 2 2 2 2 2
Steel framing, RUB.
(1 storey, No crane beam, Single span, Gable, with bolts, 100% bolted connections)
891588 1133396.4 1290252 1447108.8 1603964.4 1760820
Cladding system, RUB.
(profiled sheet), shaped elements, fasteners
610708.8 711445.8 812183.4 912920.4 1013658.6 1114395.6
Foundation work, RUB.
(pier, base beam included, insulated brickwork – 0.4m high)
450688.8 553452.6 630730.2 708008.4 785286.6 862564.2
Concrete floor, RUB.
(thickness-150mm, loads - up to 2 tones / sq.m., with reinforced topping - a streamlined top layer of concrete)
555849.6 682591.2 777900.6 873210.6 968520 1063829.4
Assembly, RUB.
(there are access roads, process technical water, electricity and a fence, cramped conditions are absent)
405619.8 498106.8 567657 637207.8 706758 776308.2
Number of Euro trucks, pieces 3 3 3 4 4 5
DELIVERY, RUB.
(ground, up to 200 km)
24000 24000 24000 32000 32000 40000
Total from: 3457435.2 4244422.6 4833565.8 5430710.8 6019854.6 6616996.8
Width:
Height:

Advertising booklets

Be familiar with PK VESTA factory from the famous city Tula

Main currency


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