Turnkey steel plant construction - PK Vesta in Africa, the Middle East and Latin America

General:

Brand:

PK VESTA
Country/Origin of Goods:

Russia
Place of production:

Tula, Russia
FEA code:

9406903908
Supply of building kits:

Eurasia, Africa, Middle East, Latin America
Condition of buildings:

made "to order" from scratch (new)
Delivery :

land and/or sea (euro trucks and 40ft containers)
Structural warranty:

at least 50 years old
Product warranty:

1 to 5 years
Series:

INDI (Customized on order), TYP Series (Standard after project)
Scheme and form of payment:

40%x30%x30% and 70%x30% (L/C - letter of credit, T/T - bank transfer, D/P - payment after receiving a document confirming the shipment of goods by the seller)
Delivery conditions:

EXW, FOB, CIP, DAF, DDP

Load-bearing structures

Frame technologies:

LGF (cold-formed galvanized profiles), Rigid Framing (ferrous metal welded I beams) and HYBRID systems (LGF + Rigid Framing)
Element type:

H Beams (I-Beam), C Trusses/Columns (C-Channel)
Roof type:

Gable, single-slope, extensions, superstructures and flat roofs (single-span and multi-span)
Accessories:

All high-strength bolts (except anchor bolts), full trimming package, diagonal ties and connecting elements are included. Gates, doors, windows, skylights, canopies, transparent panels, solar panels
Steel type:

С245, С350, С345, C390 and C420
Galvanizing class:

only I (275 g/m2)
Metal Suppliers:

Russian Novolipetsk Iron and Steel Works and SeverStal
Secondary Elements:

Diagonal connections, secondary framing system (C-shaped, W- shaped. and Z- shaped)
Preparation level of elements:

High (numbering of elements taking into account cutting to the desired length, punching holes and a packing list for quickly finding the right pack at the construction site)
Connection of elements:

Only 100% bolted-together connection design (high strength and normal strength bolts)
Protection of ferrous metal elements:

Powder coating and/or hot dip galvanizing
Accounting for client technology:

Included if needed

Enclosing structures

Sheathing:

sandwich panels (mineral wool, polystyrene and PIR), sheet-by-element assembly (mineral wool), corrugated sheet (cold version), ventilated facades (metal cassettes, composite cassettes and porcelain stoneware – based on the mineral wool) and membrane roof
Accessories:

trimming package (flashing, framing openings, etc.), fasteners (self-tapping screws), skylights (or transparent panels), ventilation, sectional / swing gates, double-glazed windows (up to 6 chambers), solar panels and awnings.
Thermal circuit:

internal (panels from inside the frame are mounted) or external (all panels are mounted from the outside)
Basic colors (RAL):

White (9003), Gray (7004), Blue (5005), White-Aluminum (9006), Beige (1014), Yellow (1018), Green (6002), Light Gray (9002), Brown (8017)
Mineral wool density:

not less than 100 kg/cu.m.
Sheet thickness:

0.5mm, 0.6mm, 0.7mm, 0.8mm and 1mm (galvanized)
Preparation level of elements:

High (numbering of elements taking into account cutting to the desired length, punching holes and a packing list for quickly finding the right pack at the construction site)

Projects and Documents

Nordic Base Loads:

Snow (from 180 kg/sq.m. and above), Wind (from 32 kg/sq.m. and above) and Seismic – 6 points (MSK) Technological load: from 20 kg/sq.m. and higher.
Base loads for southern countries:

Snow (not taken into account), Wind (from 48 kg / sq.m. and above) and Seismic - 7 points and above (Richter Scale) Technological load: from 20 kg / sq.m. and higher.
Main projects:

assembly diagrams and instructions, diagrams of columns for the foundation, structure project (metal structures), cladding project (facade solutions), technical passport. Taking into account the state or commercial expertise.
Degree of fire resistance of the building:

IV-I
Certification:

ISO
Disclaimer:

when exporting buildings to other countries, different building codes are taken into account (European, American) and any other at the place of construction (Middle East, Africa, Asia, Latin America, etc.)

Making an I-shaped (H) welded beam

Metal cutting:

into strips of the desired length on a powerful high-precision laser machine
Assembly:

workpieces on the base
Welding:

all main elements
Process:

straightening elements on the mill
Partial welding:

bases of columns and stiffeners
Final preparation:

sand blasting / shot blasting / hot dip galvanizing
Painting:

included (upon request)
Factory primer:

included (20, 40, 60, 80, 100 microns and above)
Package:

in packs for euro trucks or 40 feet for containers

Making a C-profile

Process:

cold-formed metal profiling
Cutting and punching holes:

included (in auto mode)
Painting:

not included (high anti-corrosion properties)
Package:

in packs for euro trucks or 40 feet for containers

The construction of metallurgical plants takes years. This is a complex process that requires large investments, reaching hundreds of millions of dollars. PK VESTA offers a solution to reduce construction costs by up to 30-50% of the budget. We build modern, functional, energy-efficient steel buildings that comply with local building codes and safety requirements for industrial enterprises. We will develop an individual project, taking into account the specifics of the future facility, we will build a plant of any complexity in just 2-3 months.

Construction of a new metallurgical plant

Among all industrial facilities, metallurgical plants are among the most difficult in terms of construction. When designing, it is important to take into account unique technical structures that not only affect the specifics of the future facility, but also the construction process.

In addition to the facilities that are directly involved in the smelting of metal, storage facilities, storage facilities, and complexes are being built in which ore is processed. Modern treatment facilities are also being built, which allow reducing harmful emissions from production.

Some companies do not invest in the construction of new plants, as this requires large investments. They are reconstructing old plants, the efficiency of which is low. The advent of prefabricated construction technology makes it possible to reduce the cost of building a plant by 30-50%, which makes such projects attractive.

Construction of metallurgical plants in Russia

Metallurgical production is developed in Russia. Most of the plants were built back in the days of the USSR. These are large, powerful complexes. But practice has shown that they are not flexible enough, the fall in demand and metal prices seriously affects such enterprises, some of them are not able to survive the crisis. Therefore, mini-factories are being built more and more often, which are quickly built and become competitive in a few years. Small plants easily survive crisis times, they are more flexible and bring good profits. It is easier and faster to start such a business, so it pays off quickly.

Construction stages

The construction of a new metallurgical plant includes several stages:

Design.
Manufacturing of metal structures.
Installation.
Commissioning.

Our company performs a full range of turnkey works, from project development to the laying of engineering networks and finishing. We are a manufacturer, production is carried out on modern, high-precision equipment. A wide network of international partners allows us to build prefabricated plants in any corner of the world. The site hosts the WebSteel® service, with the help of which our customers can independently design an object online, create sketches, and carry out calculations 24/7.

For more information, fill out the form on the website or contact us by phone.

Make an inquiry Price a building online

Choosing PK VESTA you will receive:

1.   The new philosophy and innovative business model of the “Smart Techno Design” allowing a client to quickly visualize pre-engineered steel buildings online in new service WebSteel, calculate main building costs instantly with automatic consideration of climatic zones (snow, wind and seismic), receive basic sketches with a detailed technical specification and order a turnkey building kit online from the factory to anywhere in the world.
2.   Unique building solutions from an old factory in the famous Russian industrial city of Tula (metal craftsmanship since the 17th century) offered specifically for you to design and manufacture energy-efficient custom prefabricated steel buildings made out of lightweight metal structures.
3.   Particular emphasis on the quality of our products, the high safety and reliability of our production facilities with the high automation of working processes and the latest IT technologies in the 24/7 format of customer service via the Internet in global markets (Eurasia, Africa, the Middle East and Latin America)

Technology comparison:

List	LSGF (profiles)	Rigid framing (welded beams)	Concrete

1) Metal consumption of Steel framing	Low	Medium	High
2) Load-bearing capacity	High	High	High
3) Complexity of manufacturing	Low	Medium	Medium

4) Complexity of erection	Low	Medium	Medium
5) Anticorrosion properties	High	Low	Low
6) Foundation costs	Low	Medium	High

7) Capacity in one vehicle	High	Medium	Low
8) Welding process	Missing	Available	Missing
9) Level of fire resistance	Medium	High	High

10) Manufacturing defect rate	The error in punching holes, cutting elements to the desired length - low.	The effect of mushroom and crescent after welding at the factory - medium / high.	Concrete chips, cracks, gaps and rebar displacement - low / medium.
11) Frequency of use in buildings with high humidity and ammonia aggressive environments	High	Low	Low

Comparison with competitors:

List	Factory PK VESTA	Competitors

1) Working experience in Russia and abroad	Since 1991 (without changing the name and phone numbers)	Since 2000 (many plants were founded later)
2) Owned (industrial and storage facilities with a jobsite and utilities)	Available	Missing (many plants rent facilities)
3) Metal consumption of steel framing	Low (28-31 kg/sq.m. – Northern countries)	Medium (32-35 kg/sq.m. – Northern countries)

4) Production of steel frames and sandwich panels (2in1)	Available	Missing (specialization in frames or only panels. Mass market)
5) Average work experience of a specialist	More than 10 years	Less than 5 years
6) Building Design anf engineering Experience	Since 1985 (part of specialists in engineering staff)	Since 2000 (the main building market)

Pre-engineered buildings for metallurgy

Construction of a new metallurgical plant

Construction of metallurgical plants in Russia

Construction stages

Choosing PK VESTA you will receive: