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IMPORTANT! All prices for steel buildings are indicative and given for preliminary acquaintance with the approximate budget for the construction of your building. Nothing is fixed until agreed and confirmed in regards to all technical details of a cetain client's project. Too many factors affect the price level (combination of climatic zones, building dimensions, floating prices for raw materials, labor costs in different countries, bay spacing betweek steel frames, availability of geo-survey work, non-standard loads on walls and roofs, etc.) For more accurate calculation, use the free WebSteel online system (online accounting of the costs and availability of materials at the factory’s warehouse, certain design schemes and solutions) or make a detailed request for a price proposal at the Russian factory in Tula

General:
  • Brand:
    PK VESTA
  • Country/Origin of Goods:
    Russia
  • Place of production:
    Tula, Russia
  • FEA code:
    9406903908
  • Supply of building kits:
    Eurasia, Africa, Middle East, Latin America
  • Condition of buildings:
    made "to order" from scratch (new)
  • Delivery :
    land and/or sea (euro trucks and 40ft containers)
  • Structural warranty:
    at least 50 years old
  • Product warranty:
    1 to 5 years
  • Series:
    INDI (Customized on order), TYP Series (Standard after project)
  • Scheme and form of payment:
    40%x30%x30% and 70%x30% (L/C - letter of credit, T/T - bank transfer, D/P - payment after receiving a document confirming the shipment of goods by the seller)
  • Delivery conditions:
    EXW, FOB, CIP, DAF, DDP
Load-bearing structures
  • Frame technologies:
    LGF (cold-formed galvanized profiles), Rigid Framing (ferrous metal welded I beams) and HYBRID systems (LGF + Rigid Framing)
  • Element type:
    H Beams (I-Beam), C Trusses/Columns (C-Channel)
  • Roof type:
    Gable, single-slope, extensions, superstructures and flat roofs (single-span and multi-span)
  • Accessories:
    All high-strength bolts (except anchor bolts), full trimming package, diagonal ties and connecting elements are included. Gates, doors, windows, skylights, canopies, transparent panels, solar panels
  • Steel type:
    С245, С350, С345, C390 and C420
  • Galvanizing class:
    only I (275 g/m2)
  • Metal Suppliers:
    Russian Novolipetsk Iron and Steel Works and SeverStal
  • Secondary Elements:
    Diagonal connections, secondary framing system (C-shaped, W- shaped. and Z- shaped)
  • Preparation level of elements:
    High (numbering of elements taking into account cutting to the desired length, punching holes and a packing list for quickly finding the right pack at the construction site)
  • Connection of elements:
    Only 100% bolted-together connection design (high strength and normal strength bolts)
  • Protection of ferrous metal elements:
    Powder coating and/or hot dip galvanizing
  • Accounting for client technology:
    Included if needed
Enclosing structures
  • Sheathing:
    sandwich panels (mineral wool, polystyrene and PIR), sheet-by-element assembly (mineral wool), corrugated sheet (cold version), ventilated facades (metal cassettes, composite cassettes and porcelain stoneware – based on the mineral wool) and membrane roof
  • Accessories:
    trimming package (flashing, framing openings, etc.), fasteners (self-tapping screws), skylights (or transparent panels), ventilation, sectional / swing gates, double-glazed windows (up to 6 chambers), solar panels and awnings.
  • Thermal circuit:
    internal (panels from inside the frame are mounted) or external (all panels are mounted from the outside)
  • Basic colors (RAL):
    White (9003), Gray (7004), Blue (5005), White-Aluminum (9006), Beige (1014), Yellow (1018), Green (6002), Light Gray (9002), Brown (8017)
  • Mineral wool density:
    not less than 100 kg/cu.m.
  • Sheet thickness:
    0.5mm, 0.6mm, 0.7mm, 0.8mm and 1mm (galvanized)
  • Preparation level of elements:
    High (numbering of elements taking into account cutting to the desired length, punching holes and a packing list for quickly finding the right pack at the construction site)
Projects and Documents
  • Nordic Base Loads:
    Snow (from 180 kg/sq.m. and above), Wind (from 32 kg/sq.m. and above) and Seismic – 6 points (MSK) Technological load: from 20 kg/sq.m. and higher.
  • Base loads for southern countries:
    Snow (not taken into account), Wind (from 48 kg / sq.m. and above) and Seismic - 7 points and above (Richter Scale) Technological load: from 20 kg / sq.m. and higher.
  • Main projects:
    assembly diagrams and instructions, diagrams of columns for the foundation, structure project (metal structures), cladding project (facade solutions), technical passport. Taking into account the state or commercial expertise.
  • Degree of fire resistance of the building:
    IV-I
  • Certification:
    ISO
  • Disclaimer:
    when exporting buildings to other countries, different building codes are taken into account (European, American) and any other at the place of construction (Middle East, Africa, Asia, Latin America, etc.)
Making an I-shaped (H) welded beam
  • Metal cutting:
    into strips of the desired length on a powerful high-precision laser machine
  • Assembly:
    workpieces on the base
  • Welding:
    all main elements
  • Process:
    straightening elements on the mill
  • Partial welding:
    bases of columns and stiffeners
  • Final preparation:
    sand blasting / shot blasting / hot dip galvanizing
  • Painting:
    included (upon request)
  • Factory primer:
    included (20, 40, 60, 80, 100 microns and above)
  • Package:
    in packs for euro trucks or 40 feet for containers
Making a C-profile
  • Process:
    cold-formed metal profiling
  • Cutting and punching holes:
    included (in auto mode)
  • Painting:
    not included (high anti-corrosion properties)
  • Package:
    in packs for euro trucks or 40 feet for containers

PK VESTA offers turnkey construction of new power plants made out of Rigid Framing and LSF of any type. Prefabricated steel buildings allow saving up to 30-50% of the budget on construction and putting the plant into operation in 2-3 months. We use modern building technologies. We build reliable, strong and durable buildings with high energy efficiency.


Prefabricated power plants

More and more domestic and foreign companies are using power plants to provide themselves with inexpensive electricity of their own production. Modern power plants can use sawdust, wood, and other materials as fuel, which allows solving the problem of woodworking waste disposal.

Строительство новых электростанций

Power plants are technologically complex objects. For many companies, the budget for their construction is unbearable. Modern building technologies solve this problem. Buildings made of LSF have found wide application in various areas of the national economy, including energy. These are reliable, durable structures made of galvanized profiles (racks, guides, lintels). For connection, our company uses a bolted connection, which provides high strength, makes it possible to disassemble the building and move it to another location.

The steel buildings can be built all year round. The company's technology for rapid construction of power plants allows even large, complex facilities to be put into operation within a few months after design.

Today, few companies have experience in building power plants in many countries. Therefore, there is a risk of receiving low-quality work and failure to meet the deadlines for the completion of the facility, increasing the budget to eliminate shortcomings and mistakes made at the design and construction stage. To exclude such situations and prevent unnecessary expenses, contact a reliable company with extensive experience in the design and construction of the steel building. 


Construction stages

The complex of works for the construction of building power plants includes several stages:

  1. design;
  2. fabrication of structures;
  3. delivery to the construction site;
  4. arrangement of the foundation;
  5. frame installation;
  6. installation of doors, windows;
  7. sheathing with sandwich panels;
  8. installation of partitions, protective structures;
  9. installation of engineering networks.

After the work is completed, the building is considered ready for operation, at the request of the customer, additional finishing and insulation are carried out.


Structural features

Быстровозводимые электростанции

Today, the construction of gas turbine power plants is common, although many companies use equipment that runs on solid and liquid fuels. In addition to generating energy, such facilities are used to heat industrial premises, supply hot water, dispose of waste or by-products of production.

The foundation for the power plant can be tape or concrete. When designing, the specifics of functioning and the capacity of the object are taken into account. In addition to the machine room, which houses the equipment, there should be a room for transformer equipment, a compressor station, utility rooms, offices for personnel, inventory.

Good ventilation must be provided at the facility. For this, special equipment is placed that provides forced air movement. If the energy received is used to heat water or heat industrial premises, heat engineering equipment is located in a separate zone.

When designing, a backup power source is provided, the transition to which should be carried out automatically to cover the minimum needs of the enterprise in the event of an accident or repair work. Engineers are working on a diagram of the power grid, engineering systems, places for placing equipment in accordance with the safety requirements for objects of this type.

PK VESTA offers reliable, functional steel buildings from LSF with delivery all over the world. You can independently design a power plant and calculate its cost using a special WebSteel® service on our website.

For more information, fill out the form on the website or contact us by phone.


Choosing PK VESTA you will receive:

1.    The new philosophy and innovative business model of the “Smart Techno Design” allowing a client to quickly visualize pre-engineered steel buildings online in new service WebSteel, calculate main building costs instantly with automatic consideration of climatic zones (snow, wind and seismic), receive basic sketches with a detailed technical specification and order a turnkey building kit online from the factory to anywhere in the world. 
2.    Unique building solutions from an old factory in the famous Russian industrial city of Tula (metal craftsmanship since the 17th century) offered specifically for you to design and manufacture energy-efficient custom prefabricated steel buildings made out of lightweight metal structures. 
3.    Particular emphasis on the quality of our products, the high safety and reliability of our production facilities with the high automation of working processes and the latest IT technologies in the 24/7 format of customer service via the Internet in global markets (Eurasia, Africa, the Middle East and Latin America)  


Technology comparison:

List LSGF (profiles)
Rigid framing (welded beams)
Concrete

1) Metal consumption of Steel framing Low Medium High
2) Load-bearing capacity
High High High
3) Complexity of manufacturing
Low Medium Medium

4) Complexity of erection
Low Medium Medium
5) Anticorrosion properties
High Low Low
6) Foundation costs
Low Medium High

7) Capacity in one vehicle
High Medium Low
8) Welding process
Missing Available Missing
9) Level of fire resistance
Medium
High High

10) Manufacturing defect rate
The error in punching holes, cutting elements to the desired length - low.
The effect of mushroom and crescent after